minnexon.com

Titanium, Inconel, and Other Exotic Materials

Machining Exotic Metals with Confidence

Titanium, Inconel, Hastelloy, and other exotic alloys are critical to the most demanding industries—from aerospace and medical devices to energy and defense. These materials offer exceptional strength, corrosion resistance, and heat tolerance. But they also present major machining challenges that can quickly drive up costs or compromise quality if not handled correctly.

 

At Minnexon, we’ve made it our specialty to solve these problems—where others struggle, we deliver.

Why Exotic Alloys Are Difficult to Machine

Machining exotic materials isn’t just about having the right equipment. It demands a deep understanding of:

  • Material Behavior Under Heat: Alloys like Titanium and Inconel generate extreme heat during cutting. Without precise toolpath strategies and thermal control, this can lead to warping, micro-cracking, or tool failure.

  • Work Hardening: These materials tend to harden as they are machined, rapidly increasing cutting resistance and accelerating tool wear.

  • Low Machinability: Their high strength and poor thermal conductivity make conventional methods ineffective or inefficient.

  • Surface Finish & Tolerances: Achieving mirror finishes or tolerances within ±0.002mm requires tuned setups, rigid fixturing, and intelligent parameter control.

Our Process: Designed for Exotic Metal Success

We bring together high-end CNC equipment, optimized tooling strategies, and years of field experience to ensure every exotic metal component meets your exact requirements.

CNC Turning & Milling of Titanium, Inconel, Hastelloy, etc.
5-Axis Machining for Complex Geometries
Advanced Toolpath Optimization for Heat Control
Coolant Management Systems to Minimize Thermal Distortion
Real-Time Tool Wear Monitoring
In-House Tooling Modification for Extreme Conditions
CMM Inspection Reports & Material Traceability Available
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We Solve Problems Like:

  • “We can’t find a shop that can hold ±0.01mm in Inconel.”

  • “Our current supplier keeps burning edges on titanium parts.”

  • “The prototype vibrates during thin wall machining—no one can stabilize it.”

  • “We need both surface finish and strength—without post-processing.”

Our answer? Smart process design, precision machines, and a team that understands your challenges before quoting.

Applications We Support

  • Aerospace: brackets, turbine disks, high-temp fasteners

  • Medical: implant-grade titanium, surgical tools

  • Energy: valve bodies, housings, corrosion-resistant components

  • Motorsports: titanium suspension parts, custom Inconel fittings

  • R&D: prototype validation for exotic materials

What Makes Us Different?

  • Toolmaker’s Mindset: We not only machine—we design tools too. That gives us greater control over the cutting process.

  • Hands-On Engineering Support: Our team collaborates with yours to review part drawings and optimize for DFM.

  • Ready for Small & Mid-Volume Runs: Whether it’s 3 pieces or 300, we’re equipped for consistent delivery.

  • Full Documentation: Certifications, inspection reports, and traceability available on request.

Other solutions

Titanium, Inconel, and Other Exotic Materials
Machining of Thin-Walled or Long, Slender Parts
Multi-Axis Machining for Complex Geometries
Prototype & Small-Batch Precision Machining
Mirror Finish & Surface Quality Control
Sapphire Watch Cases and Components

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